Installation of PFG 600 and PFG 600 SSI FM07-366 Electromechanical to C1000 Retrofit

Drain oil from unit.

Remove the crosstip screws from the control panel.

Units with bent control panels (SN: KA020JJ and below), remove the countertop extension plate, at the top of the control panel area.

Cut wire ties and mark the wires to the pump connected to the power switch and unplug.

Mark and disconnect the wires to the pressure solenoid, at the N/C terminals on the timer.

Remove thermostat bulb, capillary and bracket form the elements and pull from fryer.

Disconnect and remove the remaining control wires and connectors.

Disconnect remaining power switch and indicator light wires.

Disconnect drain switch and high limit wires and label for later use.

Cut and strip wires.

Disconnect gas valve and fan wires and label for later use.

If present remove wire form center terminal of gas valve and discard.

Pull "old" control from unit.

Remove transformer of fryers with SN: KA021JJ and above.

Locate 6 in. probe from kit and install temperature probe.

Locate temperature probe through fry vat wall.

Place gauge against vat wall.

Push temperature probe through until it makes contact ith gauge.

Tighten temperature probe in place.

For Bent front panels, SN: KB020JJ and below.

1. Locate the new control from kit.

2. Center panel in control area of fryer. Aligh the top edge with the edge of the counter top.

3. While holding the panel in place, mark the mounting holes on each side.

4. Use a center-punch and punch each hole.

5. Use a 9/64 in. drill bit, drill both holes.

6. Use a #8-32 tap, tap-out both holes.

For Flat front panels SN: KA021JJ to GA085JB no drilling is required.

For Flat front panels SN: GA085JB and above.

1. Locate the new control from kit.

2. Center panel in control area of fryer, resting the bottom of the panel on the bottom of control.

3. While holding the panel in place, mark the mounting holes on each side.

4. Using a center-punch, punch each hole.

5. Using a 9/64 in. drill bit, drill both holes.

6. Using a #8-32 tap, tap-out both holes.

Locate wires H/L-1, and H/L-2(red) from the 12-pin connector and connect to the high limit wires using wire nuts.

Locate wires DS1 and DS2 (brown) from the 12-pin connector and connect to the drain switch wires using wire nuts.

Connect the two probe terminals to the terminals from the probe connector.

Locate wires SFTY1 and SFTY2 (Yellow) from the 12-pin connector and connect to the primary safety contactor. If gas safety solenoid is not present in fryer, separately cap-off the yellow wires.

Locate 7-pin connector harness from kit with 2 blue wires HEAT1 and HEAT2. Plug 7-pin connector into position.

Locate wires P1 and P2 (red) from the 6-pin connector and connect to the pressure solenoid wires.

Locate the appropriate 120 or 240 volt transformer from the kit and mount to the back of the panel.

Connect transformer to wiring harness.

Locate wires 120/240 and 208 on transformer harness.

1. For 120 or 240 volt fryers, connect wires N1-5 and L1-5 to the 2-pin connector P1-1 and P1-2.

   

2. For volt gas valves, connect wires 24V-1 and 24VC-1 and connect to 2-pin connector P1-1 and P1-2.

Locate wires FAN-1 and FAN-2 and connect to fan wires using wire nuts.

Use a 2-bladed terminal to connect FAN-1 and FAN-2 to the power switch along with wires N1-1 and L1-1

Connect wires L1 to the inside center terminal of power switch.

Connect wires N to the outside terminal.

Connect pump motor wires to the remaining top two terminals of the power switch (M1 and M2).

Attach ground wire to stud near power switch.

Attach appropriate wiring diagram label.

Use wire ties from kit to secure wires together keeping the probe wires separate from the other wires.

Mount the panel to the front of the fryer using screws from the kit.

Enter the special program mode and select appropriate fryer type - GAS.

Unit is ready for operation.